Plant & Energy Generation
Our Technology
The Power Industry
 
Our Technology  
The process consists of conversion of the potential energy, embodied in the water flowing from a higher point to a lower point, into mechanical energy and then into electrical energy. The flowing water is guided through a head race tunnel and penstock gate and jetted on to a turbine. This action rotates the turbine, which is connected to a synchronous generator. The rotation of the turbine causes the rotation of the generator thereby producing electricity which after in-house auxiliary consumption, is exported to grid.

Our turbines, the key components of the project, were manufactured by Voith Siemens, the reputed German producer of turbine machinery. Voith Siemens is also the manufacturer and supplier of generators.

The plant is computerized; controlling the aspects of operation, regulation and the monitoring of its activities, through the processors of water intake through to power generation.
 
   
Technology  
The most important technological component of the project activity is the turbine and the generator.

The project activity employs Pelton type turbines and brushless, synchronous generators. 2 turbines each coupled to a generator of 4.95 mW output are established in the project activity.
 
   
Specifications of turbine
 No. of units 2
 Type Horizontal shaft Pelton
 Rated head 426 metres
 Operating speed 750 rpm
 Design flow of one unit 1.35 m3/ sec
 Installed capacity 5.15 mW each
 Runner Buckets are made of integrally cast stainless steel directly coupled to the generator shaft
 Deflectors Jet deflectors to avoid excessive pressure increase in the penstock and proper speed regulation of the unit
 Other accessories Inlet valve
Distributor
Power nozzles and needles
Hydraulic governor with head level sensor
Hydraulic systems
 
   
Specifications of generator
 No. of units 2
 Type Brushless, synchronous
 Duty Continuous
 Shaft Continuous
 Installed capacity 5.6 mW each
 Rated output of each 
 unit
4.95 mW (The generators are designed for maximum output of 4.95 mW for each generator when the generators are in operation)
 Generating voltage 6.3 kV
 Power factor 0.9-1
 Rated speed 750 rpm
 Runaway speed 1320 rpm
 Generator efficiency 97.6 % at rated output
 Protection Over/under voltage protection
Over/under frequency protection
Over current protection
Loss of mains protection
Neutral voltage displacement protection
Inter tripping protection
 
   
Specifications of other components of the project
Weir
 Type Concrete gravity
 Length 20 m
 Height 1 m
Intake conduit
 Length 10  m
 Section 2m x 1 m
Head race channel
 Length 280 m
 Section 2 m x 1.0m
Sedimentation tank
 Length 27 m
 Section 6 m x 2.7m
Forebay tank
 Capacity 145 m3
 Penstock
 Length 2400 m
 Thickness range 8 to 16 mm
 Diameter range 620 mm to 1118 mm
 Head loss at full flow 36 m
 Expansion joints sleeve
Power house
 Type RCC and masonry
 Size 18 m x 30m
Transformer – Step up for grid connection
 No. of units 2
 Capacity 6 mVA, 33 kV
Transformer – Step down for auxiliary consumption
 No. of units 1
 Capacity 100 kVA, 400 V
 
 
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